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This article was originally published on July 24, 2023, by Rick Zerafin and was updated on April 29, 2024, by Dave Dlugos. Maintenance, reliability, process and Health Safety Environment (HSE) teams rely on accurate and stable temperature measurements to meet their goals. Thermocouples, new out of the box, are a critical tool for these measurements that help plant personnel maintain safe and efficient operations. Today, instrument designers use a wide array of thermocouple types, such as Type K, Type E and Type T to measure temperatures in applications ranging from cryogenic temperatures of -196 °C to the extremes of 1700 °C. This article will discuss how thermocouple calibration offers added benefits that promote process improvements and support compliance requirements. When you are done reading, you will also find additional related resources that can help you gain more insight into these important instruments.

If you experiencing issues with diaphragm seal failure in your process, you are not alone. In harsh applications that involve corrosive media and other challenging conditions, diaphragm seals are your primary line of defense in protecting your pressure instruments from becoming damaged. At Ashcroft, we've seen practically every scenario that can cause a diaphragm seal to fail, leading to inaccurate readings and costly downtime. In this article, we will review how a diaphragm seal works, explore the three conditions that account for the majority of diaphragm seal failure — corrosion, high temperature, and fluid fill leakage — and offer some corrective measures to fix these issues. When you are done, you will have a better understanding of why diaphragm seals can fail and be able to identify and prevent potential issues in your own process. You will also find links to additional resources that will help address other diaphragm-related questions you may have.

This article was originally published on February 9, 2022, and was updated on April 3, 2024. Pressure gauges are often used in challenging environments where they could be exposed to extreme temperatures that may damage them or impact their accuracy. These extreme temperatures can come from a variety of sources such as the surrounding environment (ambient temperature), or the temperature of the process media being measured (media temperature). How do you minimize the effects of temperature on your instrumentation and protect your pressure gauges from damage? Read on to learn the effects that temperature can have on pressure gauges and their performance. Plus, you will gain insights into how you can address these issues to keep your gauge working at peak performance.

Thermocouples are essential instruments designed to monitor temperature in critical applications involving harsh conditions, extreme weather and high-vibration environments. They are often used in automation, power, pharmaceuticals, life sciences, clean-in-place, refining, and chemical system installations. When configured to meet the demands of equipment like turbine systems, gas compressors, pumps and other equipment, the main function of the thermocouple is to provide clear and reliable signals to communicate whether a system is working properly, or not. In doing so, these instruments help reduce downtime, lower maintenance costs and increase productivity. A key part of the configuration process is selection of the correct junction type for optimal sensor performance. My knowledge in this area is based on 20 years of experience working as an engineer specializing in temperature measurement instruments. In this article, you will learn about the different thermocouple components, including two of the most common types of junctions: grounded and ungrounded. You will also learn the advantages of each junction type, and which is preferable for different applications. When you are done reading, you will have a clear understanding of the best junction to select for your specific needs.

Consistently accurate measurements of temperature are vital to several industrial processes in fields from construction to energy to manufacturing. And while there are many ways to measure temperature of gas and liquid, thermocouples are among the most popular thanks to their simple design and versatility. But over time, a thermocouple’s performance may tail off for any number of reasons. Two of the most common are drift and elevated temperature.