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Not every application is the same, so you need to get the right equipment for your specific needs. When it comes to temperature measurement, inaccurate readings can severely impact your process. So, how can you ensure you are correctly and reliably monitoring temperature? Whether your application is for light-industrial temperature measurements or critical heavy-duty installations, Ashcroft®, an industry leader in pressure and temperature instrumentation, has developed a line of reliable thermocouple probes that are custom-configured to meet your specific application requirements. This article will discuss how to choose the best thermocouple lead wire for common applications. When you are done reading, you will also find additional related resources that can help you gain more insight into thermocouples.

In a recent Understanding the Basics blog article, we reviewed how temperature is measured in industrial applications using different types of thermometers. In this article, we will focus on the temperature sensors used to measure temperature in original equipment manufacturing (OEM) systems, light industrial processes or even more complex applications. No matter what the purpose, inaccurate temperature measurements can have serious consequences for your entire operation, so you'll want to be sure you use accurate and reliable instruments to do the job. If you are new to OEM applications or simply need a refresher on the basics of temperature sensors, you've come to the right place. Here we will review different types of temperature sensors, how they work, and what to look for when selecting the best option for your specific needs. At the end of the article, you will find additional resources related to temperature measurement that may interest you.

If you read my article, “Why and When is RTD Calibration Necessary?” you learned how Resistance Temperature Detectors (RTDs) such as our S81 and S50 are a better choice than thermocouples for temperature process measurement because of their repeatable, high-accuracy measurement capabilities. More specifically, RTDs are ideal for demanding applications like chemical and refining processes that depend on precise temperature measurements. But to really understand RTD calibration, you also need to know how an RTD works. When I joined Ashcroft — a leader of temperature and pressure instrument solutions across the globe— I brought more than 20 years of temperature application experience with me, and I am happy to share my knowledge with you. In the following article, you learn more about how RTDs work, the different levels of accuracy in RTD calibration and the national and international standards that they are measured against. You will also be directed to additional resources and contact information in case you are ready to take the next step in your decision to select the best temperature measurement solution for your specific application.

If you are an industrial instrument designer, you have several temperature measurement options available to you. These include Infrared, Bi-Metal, Gas-actuated thermometers, Thermistors, Thermocouples and RTDs. Industrial automation and process applications predominantly use thermocouples and Resistance Temperature Detectors (RTDs) instrumentation such as our S81 and S50 because of their proven ability to provide accurate and reliable readings. Each of these sensors has unique advantages and can be configured to match the application needs for optimum service life and performance. Based on my experience working with instrumentation and reliability teams, I’ve seen and compared the benefits of both options. Thermocouples, for example, are often chosen for a robust signal, cost-effective price and ability to withstand most process plant specifications, including harsh vibration and high-temperature range up to 2300° C. RTDs, on the other hand, are the top choice for applications demanding higher accuracy levels and minimal drift. In this article, you will learn more about the benefits of RTDs and why RTD calibration is important to maintain highly accurate and repeatable readings for a longer life span.

Consistently accurate measurements of temperature are vital to several industrial processes in fields from construction to energy to manufacturing. And while there are many ways to measure temperature of gas and liquid, thermocouples are among the most popular thanks to their simple design and versatility. But over time, a thermocouple’s performance may tail off for any number of reasons. Two of the most common are drift and elevated temperature.

Maintenance, reliability, process, and Health Safety Environment (HSE) teams rely on accurate and stable temperature measurements to meet their goals. Thermocouples, new out of the box, are a critical tool for these measurements that help plant personnel maintain safe and efficient operations.