If you experiencing issues with diaphragm seal failure in your process, you are not alone. In harsh applications that involve corrosive media and other challenging conditions, diaphragm seals are your primary line of defense in protecting your pressure instruments from becoming damaged. At Ashcroft, we've seen practically every scenario that can cause a diaphragm seal to fail, leading to inaccurate readings and costly downtime. In this article, we will review how a diaphragm seal works, explore the three conditions that account for the majority of diaphragm seal failure — corrosion, high temperature, and fluid fill leakage — and offer some corrective measures to fix these issues. When you are done, you will have a better understanding of why diaphragm seals can fail and be able to identify and prevent potential issues in your own process. You will also find links to additional resources that will help address other diaphragm-related questions you may have.

This article was originally published on February 9, 2022, and was updated on April 3, 2024. Pressure gauges are often used in challenging environments where they could be exposed to extreme temperatures that may damage them or impact their accuracy. These extreme temperatures can come from a variety of sources such as the surrounding environment (ambient temperature), or the temperature of the process media being measured (media temperature). How do you minimize the effects of temperature on your instrumentation and protect your pressure gauges from damage? Read on to learn the effects that temperature can have on pressure gauges and their performance. Plus, you will gain insights into how you can address these issues to keep your gauge working at peak performance.

In challenging process applications, diaphragm seals (isolators) are often required to protect pressure instruments from the corrosive media and/or large particulates found in the process. These materials can impact, or even impede, the accuracy of your instruments and wreak havoc on your operation. In harsh applications that involve pressure spikes, erratic vibration and pulsation, your diaphragm seal may need a layer of added protection to ensure the safety of your instruments. With 10+ years in the pressure and temperature instrumentation industry and product leader for Ashcroft diaphragm seal products, I am often asked to recommend a solution for this particular challenge. More often than not, after I gather all pertinent information about the customer's specific challenge, the solution is a dampening device. Read on to learn when and why a dampening device may be recommended for your application, the different styles that are available and how they function. When you are done, you will have a greater understanding of how diaphragm seals and dampening devices can work together to keep your operation running safely. You will also see links to additional related resources that you can refer to at your convenience.

If you are new to the world of diaphragm seals or just want a refresher on how they work, you've come to the right place. A diaphragm seal (also known as an instrument isolator) is a protective mechanism that connects to the process side of a pressure measurement instrument. The primary function of a diaphragm seal is to prevent the sensing element of your pressure instrument from getting damaged by any corrosive process media or clogging in your application. Without using a diaphragm seal in place to protect your instrument, you will not be able to accurately and effectively measure the pressure in your system, putting your entire operation at risk. Why trust Ashcroft? We are an industry leader in pressure and temperature measurement instrumentation and are often asked for insight regarding the benefits of these instruments and how they work. In this article, I will review how diaphragm seals are used in different applications and provide links to additional resources in case you want to expand your knowledge on the subject further.

If you work in a production plant or facility that uses highly corrosive process media, you likely own diaphragm seals to protect the sensing element of your pressure instrumentation from getting damaged. Without that protection, your whole operation can be compromised. But how can you be sure your diaphragm seal is performing properly? Ashcroft, a leader in pressure and temperature measurement, provides training on different aspects of these devices. In fact, as a territory manager, I have been training product distributors on this very topic for years. Now I want to share this information with you. In this article, I will cover how diaphragm seals are used in different applications and the steps you can take to ensure these instruments perform as you need them to.

If you work in an industry that involves high-heat processes, such as oil and gas and petrochemical applications, you know the challenge of keeping your pressure and temperature measurement instruments working effectively. These instruments are put to the test daily with exposure to extreme temperatures, abrasive chemicals and other elements that may not be compatible with the wetted components (parts that are in contact with the process). The industry solution for protecting pressure and temperature instruments in these applications is to use isolators, commonly known as diaphragm seals, to isolate the instrument from the process. But how do you know the type of seal that is best for your operation? Ashcroft is an industry-leading manufacturer of diaphragm seals and frequently works with customers to address this issue. As the product leader for diaphragm seals, I want to share my insights and solutions that you can use as a reference for your needs. Read on to learn common challenges for diaphragm seals and assemblies, considerations for choosing diaphragm seals and how to protect them (and other instruments) from damage in your specific application .