Blog

This article was originally published on September 6, 2022, and updated on July 7, 2025. When working with critical processes in power generation, chemical manufacturing or food processing, one of your primary challenges is ensuring accurate temperature measurement. The wrong sensor could lead to reduced performance, safety concerns or even equipment failure. That’s why selecting the correct temperature sensor for your application is so important. As a recognized leader in pressure and temperature measurement instruments, Ashcroft has been helping industries worldwide make informed decisions for over a century. In this article, you will learn about two types of temperature sensors, how they work and their respective advantages and disadvantages. You will also receive guidance on selecting the most suitable sensor for your specific needs.

Finding the right temperature sensor at a price that fits your budget can be a challenge. During an industrial project for a critical application that required both RTDs and thermocouples (two common types of temperature sensors), the buyer's main concern was cost. He had assumed these instruments were priced similarly. The reality is not all applications are the same and not all temperature sensors are created equal. A sensor designed to measure air temperature in a room is vastly different from one built to withstand 1,400 °C in a heat-treating furnace. The type of sensor, the environment it's used in and the level of accuracy or durability required can all influence the price. As a trusted leader in temperature and pressure measurement, we created this article to help you understand what really goes into the cost of a temperature sensor. Read this article to learn the top five cost drivers for temperature sensors so you can make a confident, cost-effective decision. By identifying what matters most to your application, you can avoid overpaying for unnecessary features—and feel confident that you’re selecting the right tool for the job. When you are done reading you will have a better idea of how much you can expect to pay for these instruments. Plus, you will see additional resources that can address other questions you may have about temperature sensors.

If you are just starting a career in oil and gas, chemical processing or any industry that involves flammable materials, dust and other potentially ignitable substances, you need to understand the dangers associated with hazardous locations. This includes knowing what to look for when purchasing instruments for challenging and potentially explosive applications. As a product technical leader at Ashcroft - a recognized authority in pressure and temperature measurement instrumentation - I understand these challenges well. In this article, you will find valuable insights to help you navigate the complexities of monitoring temperature in hazardous location applications. This includes a definition of a hazardous location, the agency standards and approvals required for equipment used in these areas and why temperature instruments, in particular, to be fully certified to ensure the safety and compliance of your operation. When you are done reading, you will have a foundation of information and be more confident about your instrument choices for these challenging applications. You will also have access to additional resources that will deepen your knowledge of RTDs and thermocouples.

Resistance Temperature Detectors (RTDs) are electrical temperature sensors used to measure and monitor temperature changes in process applications. These sensors are important for ensuring accurate temperature readings in industries such as manufacturing, aerospace and healthcare, where precise temperature control is essential for safety and efficiency. As part of Ashcroft's Understanding the Basics series, this article will provide you with a high-level review of these instruments, including how they work, how they are constructed, accuracy classes and more. You will also gain insights about when to use (or not to use) this type of sensor and be directed to additional resources that can help you deepen your knowledge on the topic of temperature sensors. This information comes from 40 years of industry experience with temperature and pressure measurement, design, engineering, and product management, which includes 17 years working with Ashcroft - a leader in temperature and pressure instrumentation.

In a previous Understanding the Basics blog, I provided an overview of temperature sensors, including RTDs and thermocouples. That article explained how they are used to measure the temperature of original equipment manufacturing (OEM) systems, light industrial processes or other complex applications. Since that piece was published, we have received more questions about RTDs and Thermocouples and the lag options you have when ordering these instruments.

Whether your industrial process involves challenging environments or everyday conditions, you will likely use a thermowell to prevent your temperature instrumentation from getting damaged. Without protection, it is easy for these sensors to become inoperable. One challenge field operators face with a thermowell is calculating the stem length to properly fit a thermometer or electronic temperature sensor. The Ashcroft technical team is often asked how this is done, so we created this article as a point of reference for you. Continue reading to learn about the different types of thermowells, factors to consider when selecting the right thermowell for your application, how they connect to the process piping and more. When you are done reading, you will also find additional resources that may interest you.