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How to Select the Right Pressure Gauge Pointer Type?

pressure gauge | Pressure Instruments | All Industries

When selecting a mechanical pressure or temperature gauge, many engineers and technicians focus on the gauge’s range, accuracy or material compatibility. But did you know the pointer type can be just as critical? The wrong pointer can result in poor visibility, missed pressure events, or other system issues. With so many options to choose from, it can be difficult to know which pointer type is the best fit for your application.

As a trusted authority in pressure and temperature instrumentation, Ashcroft has helped customers across industries, from energy and water treatment to OEM and chemical/petrochemical applications, identify the right pressure monitoring solutions for over a century. In this article, part of our “Understanding the Basics” series, we’ll walk you through several common pointer types,  show you how they work, what they’re best used for and the pros and cons of each. Read on to help you decide which pointer is the best for your needs.

The fundamentals of pressure and temperature gauge pointers

On the surface, the pointer on a measurement instrument may seem like a simple component, but its function can have a major impact on how effectively a system is monitored. Depending on the application, a pointer may do more than indicate current pressure or temperature. It may also need to mark peak pressure or temperature, provide a reference limit, or track extreme operating conditions over time.

Here are a few considerations for evaluating pointer types: 

  • Purpose: Real-time indication vs. historical tracking
  • Environment: Presence of vibration, pulsation, or liquid fill
  • Reset needs: Manual vs. adjustable vs. static
  • Compatibility: Whether the pointer can function within a liquid-filled case

Common pressure and temperature gauge pointer types

Each pointer style offers distinct functionality. Below are examples of some of the most common pointer types used in Ashcroft instruments, along with their unique purposes, benefits and limitations.

1. Stationary red set hand on dial (XHS)

This pointer type has a stationary red hand mounted on the dial, offering a fixed visual reference for the operator. It does not move with pressure but is manually positioned to indicate a setpoint, limit or safe operating zone. It is available on the Ashcroft® 1009 Pressure Gauge (2½″, 3½″, 4½″ and 6″), the Ashcroft®C-600A-03 Remote Mount Duratemp® Thermometer (4½″, 6˝ and 8½″), as well as the Ashcroft® 1279 Duragauge® Pressure Gauge and more. 

This pointer is best for systems with constant operating targets and harsh, high-vibration environments. Advantages include: 

  • A simple and effective reference for operators

  • Compatibility with liquid-filled gauges

  • Minimal wear or maintenance due to no moving parts

Figure 1. Ashcroft® 1009 2½″ Pressure Gauge with stationary red set pointer on dial (reference XSH)

XSH_Stationary Red Set Hand Pointer on dial_1009

Figure 2. Ashcroft® C-600A-03 Duratemp® Temperature Gauge with standard red set pointer on dial (reference XSH)

XSH_Stationary Red Set Hand Pointer_on Dial_C-600A-03

2. External adjustable red set hand on window (XEO)

This pointer type also has a red set hand, but it is mounted externally behind the window and adjusted with a knob, offering more convenience and flexibility for field technicians to set a limit without opening the case. It is available on the Ashcroft® 1009 Pressure Gauge (4½″ and 6″), the Ashcroft®C-600A-03 Remote Mount Duratemp® Thermometer (4½″ and 6˝), as well as the Ashcroft® 1279 Duragauge® Pressure Gauge.

This pointer is best for field-adjustable setpoint monitoring and as an operator reference in dry gauge monitoring. Advantages include: 

  • Easy repositioning during operations

  • Fast marking of new setpoints 

Figure 3. Ashcroft® 1009 4½″ Pressure Gauge with external adjustable red set hand with knob on window (reference XEO)

XEO_External Adjustable Red Set Hand with knob on window_1009

Figure 4. Ashcroft® 1009 2½″ Pressure Gauge with external adjustable red set hand on window (reference XEO)

XEO_External Adjustable Red Set Hand on window_1009

3. External adjustable tattle tale max pointer (XEP) and min pointer (XEQ)

This pointer type provides min/max indication by tracking the extreme pressure values reached during an operation. These pointers are manually resettable and used for diagnostics, testing, and system health monitoring. They are offered on the Ashcroft® 1009 Pressure Gauge (4½″ and 6″), the Ashcroft®C-600A-01 Remote Mount Duratemp® Thermometer (4½″and 6˝), as well as the Ashcroft®1279 Duragauge® Pressure Gauge, to name a few. 

This pointer is best for diagnostics and maintenance logs, as well as applications requiring visibility of peak system performance.  Advantages include: 

  • Ability to track pressure excursions automatically

  • Allows repeated use across text cycles with manual reset

The external adjustable tattle-tail pointer is not suitable for rapidly fluctuating systems, and its drag-based movement doesn't work with liquid dampening. 

Figure 5. Ashcroft® 1009 4½″ Pressure Gauge with external adjustable tattle tail min/max pointer (reference XEP)

XEP_External Adjustable Min-Max_1009

Figure 6. Ashcroft® C-600A-01 Temperature Gauge external adjustable tattle tail min/max pointer (reference XEP)

XEP_External Adjustable Min-Max_C-600A-01

4. Electrical contacts (XED, XEE, XEF, XEG)

Although these are not considered traditional pointers, Ashcroft also offers electric contact pointers that work in conjunction with pressure readings to activate alarms, relays,  or shutoff systems. They are used for electrical integration with control systems and safety-critical pressure-limit enforcement.

Electrical contacts are options for the Ashcroft® C-600A-02-03-04 Duratemp® Pressure Gauges, as well as the Ashcroft® 1279 Duragauge® Pressure Gauge and others

Figure 7. Ashcroft® C-600A-02 Temperature Gauge Electrical Contacts (reference XED, XEE, XEF, XEG)

XED-XEE-XEF-XEG_Electrical Contacts

Why liquid-filled gauges don’t work with moving pointers

Many pointer types, especially those used to track peak or low pressure, rely on low-friction environments to move freely. Liquid-filled gauges introduce thickness that interferes with these mechanics. 

The XEP and XEO pointer types discussed in this article are not compatible with liquid fill. However, the XSH is fully compatible, since it does not rely on movement.

Choosing the right pressure gauge pointer for your application

Pointer Comparison

Ready to learn more?
Now that you know the basics about gauge pointers and how they work, you likely have more questions. Here are a few helpful resources to help you take the next step in building your knowledge on the subject: 

Or, to speak with someone directly, feel free to contact one of our product experts with any questions you have. In the meantime, check out our pressure gauge selection tool to help you find the best instrument for your needs. 

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About Dave Dlugos, Product Technical Leader

Dave Dlugos has a BSEE degree and 40 years of experience in the measurement industry performing design engineering and product management. He has earned 4 U.S. patents and joined Ashcroft in 2007, currently as the Product Technical Leader. He is a senior member of the International Society of Automation (ISA), past ISA District 1, Vice President, past ISA water and wastewater division board member and the past President of CT Valley ISA Section.